2017 Texas Masonry Council Golden Trowel Award for Outstanding Block/CMU Craftsmanship

The plans for the San Jacinto River Authority (SJRA) Surface Water Facilities were created in response to the current water demands in Montgomery County outpacing the ability for underground aquifers to recharge. To reduce groundwater use, the SJRA constructed a water treatment facility that included a raw water intake, treatment plant, two storage tanks and pumping facilities near the Lake Conroe dam. Camarata Masonry Systems, Ltd. was responsible for the masonry portion on twelve buildings in the new waste water treatment facility. This portion of the project included the supply and installation of:

  • 35,340 each 4”, 6”, 8”, and 12” Regular Lightweight Gray CMU
  • 83,120 each 8” and 12” #713 Limestone Buff Groundface CMU
  • 99,970 each 8” and 12” White Limestone Splitface CMU
  • 7,850 each Thickset 90 Endura Glass Block
  • 70 cf Cast Stone for the Star Medallion on the Raw Water Intake Building

Several components of this project required adaptation of our normal operating procedures. For example, simultaneous work on twelve buildings, located in different areas, required material stock piles and the creation of mixing and cutting stations for each building. In addition, the small area around the Raw Water Intake Building, which was constructed over Lake Conroe, forced all material distribution from the front of the building and necessitated the use of special floating safety vests and tool lanyards, as well as special precautions to avoid accidental loss of materials into the lake.

2017 Associated Builders and Contractors Houston Excellence in Construction ICE Award – Sitework/Landscaping

The Marriott Marquis is the newest addition to the Houston downtown skyline.  The 1,000 room hotel has over 100,000 sq. ft. of meeting space, including Houston’s largest ballroom.  This 30-story hotel is recognized for its unique Texas-shaped lazy river and heated infinity pool located on the sixth floor amenity deck overlooking Discovery Green Park.

Camarata Masonry Systems, Ltd. (CMS) supplied and installed limestone and cast stone coping and veneer throughout the landscape of the level six amenity deck.  The landscape consisted of large limestone planters, short cast stone planters and two fire pits using the following material:

2,135 pieces (2,735 sq. ft.) of 1” thick honed and tumbled ivory limestone ranging from 1’-1/2” to 5 5/8” tall by 2’ wide.

974 pieces (1,223 sq. ft.) of 1 ¾” thick ivory limestone coping.  The coping was required to have a honed top finish with cleft finished sides and the average size was about 1’ wide by 11 ¾” long.

656 pieces of cast stone planter coping, ranging in radii and sizes, with an average size of 23 5/8” long by 9” wide.

One of the challenges that developed as work progressed was material distribution.  Since the crane was no longer on site when the landscape portion of work began on the level six amenity deck (110’ above finish floor), all of the stone had to be removed from the crates on the ground floor, carefully stacked in smaller quantities and transported on a pallet jack to a freight elevator.  From there the pieces were rolled to their final location, but, a direct path to the installation site rarely existed.  Distribution routes changed constantly as other trades blocked the most expeditious path while completing their work and travel around the large Texas shaped river was always required.  In addition, the stone required for the planters within the center portion of the lazy river had to be hand carried across two bridges.

Due to the unique shape of the state of Texas, different radii were needed to make the multiple corners of the state.  Special care was needed to ensure the pool, the pool coping, and the abutting planter coping had the same radii at these corners.  The anchorage of these coping pieces had to be set carefully in order to prevent damage to the water proofing near the lazy river and the pool.

Although unseen, there are over 15,000 8” x 8” x 16” CMU on the level six amenity deck.  In order to adjust for the depth of the lazy river, the pool, the plumbing, and the required drainage system, the final floor (111’-0” above finish floor) was raised 6’ above the structural floor (105’-0” above finish floor).  Before CMS could begin the landscape portion of the project that is seen by hotel visitors, over 170 individual CMU walls were built at approximately 5’ tall x 6’ long on the subfloor.  These walls were built at varying heights to match the required slope of the finish floor above and serve as supporting walls under the raised floor.  Other trades set precast planks across the walls then added pavers to achieve the finish floor for level six.

Material distribution was laborious in this portion of the project also.  In order to access the amenity subfloor where the CMU walls were built, the materials needed to be lowered 6’.  CMS installed a small material hoist to accommodate this challenge.  CMU, mortar, and grout were taken up the freight elevator to the sixth floor then rolled to the hoist to be lowered to the subfloor.  After the material was lowered, navigation through and around the large amount of plumbing pipes that were being installed on top of the subfloor for the lazy river and pool was required to distribute the material.

As the NFL’s official hotel for the 2017 Super Bowl, the grand opening was scheduled one month before the highly anticipated event.  The project schedule always showed the level six amenity deck to be one of the largest portions of the hotel to be constructed toward the end of the project.  CMS worked diligently to finish our scope of work as quickly as possible to allow proceeding trades to have time to complete their work.  Although the site was extremely crowded with multiple trades, CMS was able to complete our work on the amenity deck prior to the grand opening date.

2017 Associated Builders and Contractors Houston Excellence in Construction Merit Award – Sitework/Landscaping

MainStreetImprovements (08)

The Main Street Improvement Project enhanced and revitalized key hubs of activity in downtown Houston. Main Street is one of the primary corridors for Houston’s light rail system, METRORail. This capital improvement project provided for widening sidewalks, with granite pavers in some zones; new landscaping including raised planters; improved lighting systems and wayfinding signage on [...]

Continue reading...

2017 Associated Builders and Contractors Houston Excellence in Construction Merit Award – Finish Interior Under $1 Million

Wildwood Corp II (04)

Wildwood Corporate Centre II is an eight-story, 212,000 sq. ft., office building located in Spring, Texas.  This project is currently pursuing LEED Silver Certification. Camarata Masonry Systems, Ltd. (CMS) was responsible for the procurement and installation of over 700 sq. ft. of polished New St. Laurent Marble and 2,200 sq. ft. of Portuguese Limestone flooring [...]

Continue reading...

2017 Associated Builders and Contractors Houston Excellence in Construction ICE Award – Finish Interior Over $1 Million

609Main Desc Pic1

609 Main is a fifty story Class A office building located on a full city block in the heart of the Houston business district. This 1,150,785 sq. ft. pre-registered LEED Platinum office structure is connected to a 633,782 sq. ft. parking garage. Camarata Masonry Systems, Ltd. (CMS) was responsible for the shop drawings, engineering and [...]

Continue reading...

2016 Associated Masonry Contractors of Houston Golden Trowel Honor Award – Block

MATCH Pic1

The Midtown Arts and Theater Center Houston (MATCH), was created to house a broad spectrum of Houston’s arts. The new 46,000 square foot facility consists of multi-tenant exhibition space, rehearsal halls, black box spaces, galleries, office spaces, and a theater that can accommodate audiences of up to 350. Camarata Masonry Systems, Ltd. (CMS) furnished and [...]

Continue reading...
associations associations associations associations associations associations associations associations associations associations
©2013, Camarata Masonry Systems, Ltd.    |    Houston Website Redesign